Military

ROPS for Heavy Vehicles – Safety Devices at GRM OED 2023

Case Study Insight

We were proud to be invited to speak at the GRM Optimised Engineering Design Conference 2023, held at the iconic Williams F1 Conference Centre in Oxfordshire. The event marked 20 years of GRM and brought together many engineers and manufacturers to celebrate innovation, share ideas and explore the future of optimisation-driven design.

Full Case Study

On Wednesday 10th May 2023, GRM celebrated 20 years of engineering innovation by hosting the OED 2023 Conference, and it was a real privilege to present our work on ROPS for heavy vehicles and to show how digital twins are helping us improve roll cage design. With a packed programme of talks from across multiple industries, the event focused on real-world applications of simulation and optimisation in design engineering.

At the opening day of the event our Managing Director, Aeron Lloyd, delivered a presentation on “Using digital twins to improve roll cage design”. This talk covered how we’re leveraging simulation tools to enhance the accuracy, performance and safety of Roll Over Protection Structures (ROPS) — especially in heavy vehicle sectors like mining, utility fleets, and defence.

As well as the talks, the exhibition area gave attendees the chance to explore past and present GRM projects, celebrating the company’s journey through innovation and applied technology. The Williams F1 Conference Centre added a fantastic motorsport backdrop to the day’s discussions, which covered everything from material optimisation to structural simulation.

With over 120 attendees, the event was a brilliant opportunity to meet and network with engineers, customers and tech partners. For us, it was a great platform to share how we’re pushing ROPS design forward and to learn how others are doing the same in their fields.

Further Information

For further information on our design capabilities, please visit our Fleet and Military Sectors.

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Case Study By

Safety Devices International

Safety Devices have defined the standards of roll-over protection for over 50 years, establishing ourselves as the world’s most trusted designers and manufacturers in the industry.

Speak to an Expert

For further information on our products and services, please use the contact details below, or submit an enquiry through the online form, and our dedicated team will be on hand to assist you.

Phone+44 (0)1638 713 606

Opening Hours09:00 - 17:00
Monday - Friday

LocationCambridge House
Holborn Ave
Mildenhall
Suffolk
IP28 7AN
United Kingdom
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Safety Devices have defined the standards of roll-over protection for over 50 years, establishing ourselves as the world’s most trusted designers and manufacturers in the industry.

50+ Years

With over 50 years of experience, we blend cutting edge engineering with a rich heritage. Setting the standard for safety with a legacy that began in the mid-1960s, when John Aley of Aley Bars introduced the first roll cages to European motorsport.

Design Excellence

Our wealth of knowledge, experience and knowhow result in roll over protection systems designed to the highest standard. Enhancing both safety and performance with our modern design principles and rigorous engineering, frequently tested by our customers in real world incidents.

Quality Assurance

We are renowned for the quality of our products using only the finest, traceable materials, and offer proven capability and resources to fabricate roll over protection solutions and accessories. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.

Worldwide Solutions

From high-octane motorsport to rugged expedition vehicles, essential fleet operations, dynamic construction sites and specialised military requirements, we offer products and engineering solutions for multiple industries across the world.

Largest Product Range

Universally accepted as the leading manufacturer of roll cages, we offer a growing range of roll over protection solutions for more than 2,500 vehicles. We also offer a specialist range of roof racks, vehicle bumpers, racing harnesses and more through our accessories shop and trusted dealers.

Advice & After Sales

Committed to providing expert advice at every stage, we pride ourselves on our exceptional customer service and continued after sales support.

FAQs

If you have questions that needs answers our FAQs could be just what you need. If you can’t find what you’re looking for we have a team of experts that can help you, just click below.

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Who are Safety Devices?

Safety Devices International Ltd are a British owned company specialising in the design and manufacture of roll over protection products. With over 50 years of experience, we have become the world’s most trusted designers and manufacturers in the industry.

What is a roll cage or ROPS?

A roll cage or ROPS (Roll Over Protection System) is an internal or external structure installed on a vehicle, designed to protect vehicle occupants by preserving survival space during a rollover incident.

Do you offer bespoke roll cages?

Yes, we can offer bespoke products. For more information, please visit our Capabilities Pages.

Are your ROPS built to certain standards?

We offer two tiers of standard ROPS for 4×4 vehicles.
Our Heavy Duty option represents the highest specification, providing impressive strength (minimum gross vehicle weight -7.5x vertically, 5.5x longitudinally and 1.5x laterally). It is a higher grade for use in oil and gas exploration, meeting international standards.
In contrast, our Safety Devices General Purpose ROPS are designed with slightly reduced strength specifications and components, yet remain suitable for a wide range of applications.

Can I buy products directly from Safety Devices?

Yes, well sell directly to companies and other organisations within the Automotive, Fleet, Construction and Military sectors.

Do Safety Devices offer roll cage installation?

Yes, we do offer on-site roll cage installations, however these are dependent on our workshop availability. For a quotation, please contact our sales team who can assist your further.

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