automotive
Manufacturing
Safety Devices have been the world’s most trusted and experienced manufacturer of Roll Over Protection Systems (ROPS) for over 50 years.
We provide solutions for some of the world’s largest companies
Manufacturing Facilities
Our dedicated production facility provides exceptional in-house processing capabilities exclusively under one roof, allowing us to carefully manage every stage of the manufacturing process. We have the capability for CNC cutting and bending of tubes, CNC cutting and forming of plates, MIG, MAG, and TIG welding (including robot), as well as grit blasting and powder coating.
By integrating all these processes within our facility, alongside our excellent staff and knowledge retention, we demonstrate our ability to consistently deliver high-quality products tailored to meet our clients’ needs.
Volume Production
We provide our clients with the flexibility to manufacture tailored designs in both small and large volume batches. Whether it’s a handful of units or thousands, we are fully equipped to meet the diverse needs of any production run, with dedicated articulated trailers leaving our factory weekly.
Shift Capacity
With the flexibility and capacity to adapt to our customers’ evolving needs, and the ability to scale operations effectively, we can quickly expand our production capabilities to accommodate varying requirements. Our manufacturing facilities are equipped to run multiple shifts, ensuring that we meet tight deadlines without compromising quality. This responsiveness allows us to support both large-scale projects and urgent requests, making us a reliable partner for a range of manufacturing needs.
High Quality Materials
Our commitment to quality begins with sourcing materials directly from the mill, ensuring we use the finest European steel available. We maintain a fully traceable supply chain, accompanied by mill certification, allowing us to guarantee the integrity of every batch we use. With approximately 50,000 metres of tube in stock, we avoid erratic market behaviour to provide a verified and consistent supply of high-quality steel to meet the rigorous demands of our clients’ projects.
Manufacturing Compliance
With expertise in a broad array of internationally recognised standards, and ISO9001 as the backbone of our quality management system, we confidently ensure compliance through implementation of multiple manufacturing and assembly standards including:
• Provisional and Qualified Welding Procedure Specification (PWPS, WPS)
• ISO9606 Welder Certification
• ISO13920 General Tolerances for Welded Constructions
• ISO12944 Protective Paint Systems
• ISO8130 Coating Powders
• ISO9227 Neutral Salt Spray (NSS) Testing
OEM Supplier
As a trusted Tier 1 and Tier 2 original equipment manufacturer (OEM) supplier, we excel in fostering strong, collaborative and long-lasting relationships with our clients. We leverage our extensive industry experience and advanced manufacturing capabilities to deliver solutions that meet the demands of established organisations. Our reliability and dedication ensure that we not only meet but exceed the expectations of our esteemed clients, solidifying our reputation as a valuable partner in the OEM landscape.
Safety Devices is the world’s largest, most trusted and experienced roll-over protection designers and manufacturers with over 50 years of experience.
50+ Years
With over 50 years of experience, we blend cutting edge engineering with a rich heritage. Setting the standard for safety with a legacy that began in the mid-1960s, when John Aley of Aley Bars introduced the first roll cages to European motorsport.
Worldwide solutions
From high-octane motorsport to rugged expedition vehicles, essential fleet operations, dynamic construction sites and specialised military requirements, we offer products and engineering solutions for multiple industries across the world.
Largest product range
Universally accepted as the leading manufacturer of roll cages, we offer a growing range of roll over protection solutions for more than 2,500 vehicles. We also offer a specialist range of roof racks, vehicle bumpers, racing harnesses and more through our accessories shop and trusted dealers.
Design Excellence
Our wealth of knowledge, experience and knowhow result in roll over protection systems designed to the highest standard. Enhancing both safety and performance with our modern design principles and rigorous engineering, frequently tested by our customers in real world incidents.
Quality assurance
We are renowned for the quality of our products using only the finest, traceable materials, and offer proven capability and resources to fabricate roll over protection solutions and accessories. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.
Advice & After Sales
Committed to providing expert advice at every stage, we pride ourselves on our exceptional customer service and continued after sales support.
FAQs
Find The Answers You Need – Our FAQs are designed to provide quick and clear answers to your most common questions. If you don’t find what you’re looking for, our team of experts are ready to assist you. Simply click below to get in touch.
Which quality standards do you employ?
We are renowned for the quality of our products using only the finest, traceable materials, offering proven capability to fabricate roll over protection in line with various industry standards. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.
What are your roll cages made of?
The majority of Safety Devices roll cages are manufactured from E355+N Cold Drawn Seamless Carbon Steel. On a number of our internationally homologated weld in roll cages, we also offer T45 as an alternative material. More exotic materials (Chromoly, 15CDV6, Titanium) can also be used in some applications providing regulations allow, however the material costs of these can be significantly higher than E355+N or T45.
What is a roll cage or ROPS?
A roll cage or ROPS (Roll Over Protection System) is an internal or external structure installed on a vehicle, designed to protect vehicle occupants by preserving survival space during a rollover incident.
Can I buy products directly from Safety Devices?
Yes, well sell directly to companies and other organisations within the Automotive, Fleet, Construction and Military sectors.
What if I can’t find the roll cage that I want?
If you cannot find a cage for your vehicle, or are looking for a particular cage configuration, please contact our sales team who can assist you further.
Speak to an Expert
For further information on our products and services, please use the contact details below, or submit an enquiry through the online form, and our dedicated team will be on hand to assist you.
Phone+44 (0)1638 713 606
Opening Hours09:00 – 17:00
Monday – Friday
Holborn Ave
Mildenhall
Suffolk
IP28 7AN
United Kingdom
File Transfer
If you need to send large files with your enquiry, please use the button below to access WeTransfer. Here you can easily upload files to send along with your message, enabling us to assist you further.
