military
Machinery
Utilising cutting edge machinery to manufacture a wide range of products and components.
We provide solutions for some of the world’s largest companies
CNC Tube Manipulation
Safety Devices offer advanced CNC tube manipulation capabilities, with multiple machines to ensure robust contingency. Our comprehensive services encompass stack bending and rolling, which combined with our calibration methods and experience, offers the ability to consistently achieve multiple bend radii on the same part. As specialists in CNC tube manipulation from 19 – 89mm, we can deliver high-quality tailored solutions to meet your specific project requirements.
CNC Tube Profiling
To compliment our tube manipulation capabilities, we also offer CNC tube profiling across multiple machines. We routinely profile tubular components prior to the bending process, and in exceptional cases have even profiled bent tubes where the design dictates.
CNC Plate Cutting
We provide expert CNC plate cutting services on various materials, up to 20mm thick. Using advanced technologies, our CNC plate cutting capabilities allow us to meet your specific design needs, ensuring high-quality results for any project.
Plate Forming
With numerous in-house plate forming machines including press brakes and power presses, we are able to supply components to complex designs. To ensure conformity for high volume plate parts, our press tooling expertise allow us to conduct multiple operations to produce intricate finished items.
Manufacturing Compliance
With expertise in a broad array of internationally recognised standards, and ISO9001 as the backbone of our quality management system, we confidently ensure compliance through implementation of multiple manufacturing and assembly standards including:
• Provisional and Qualified Welding Procedure Specification (PWPS, WPS)
• ISO9606 Welder Certification
• ISO13920 General Tolerances for Welded Constructions
• ISO12944 Protective Paint Systems
• ISO8130 Coating Powders
• ISO9227 Neutral Salt Spray (NSS) Testing
CNC Machining
With a commitment to excellence in advanced CNC machining services, we offer our customers innovative solutions in milling, turning, and lathe operations, including 5-axis machining. Our precision CNC machining capabilities ensure we produce complex parts with exceptional accuracy and efficiency, from intricate designs to high-volume production runs.
Welding
Safety Devices’ comprehensive welding services are performed by our team of dedicated, certified welders, skilled in manual MIG, MAG and TIG processes. Our expertise ensures welds are carried out in accordance with the relevant Welding Procedure Specifications (WPS), tailored to meet the specific requirements of your projects.
Robot Welding Cell
Our dual MIG/MAG robot welding cell enables us to deliver consistent and precise welding solutions for a range of high-volume projects. Able to operate continuously, this advanced system is supported by our expert team of programmers and weld inspectors to ensure high quality and consistency in every production run.
Safety Devices is the world’s largest, most trusted and experienced roll-over protection designers and manufacturers with over 50 years of experience.
50+ Years
With over 50 years of experience, we blend cutting edge engineering with a rich heritage. Setting the standard for safety with a legacy that began in the mid-1960s, when John Aley of Aley Bars introduced the first roll cages to European motorsport.
Worldwide solutions
From high-octane motorsport to rugged expedition vehicles, essential fleet operations, dynamic construction sites and specialised military requirements, we offer products and engineering solutions for multiple industries across the world.
Largest product range
Universally accepted as the leading manufacturer of roll cages, we offer a growing range of roll over protection solutions for more than 2,500 vehicles. We also offer a specialist range of roof racks, vehicle bumpers, racing harnesses and more through our accessories shop and trusted dealers.
Design Excellence
Our wealth of knowledge, experience and knowhow result in roll over protection systems designed to the highest standard. Enhancing both safety and performance with our modern design principles and rigorous engineering, frequently tested by our customers in real world incidents.
Quality assurance
We are renowned for the quality of our products using only the finest, traceable materials, and offer proven capability and resources to fabricate roll over protection solutions and accessories. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.
Advice & After Sales
Committed to providing expert advice at every stage, we pride ourselves on our exceptional customer service and continued after sales support.
FAQs
Find The Answers You Need – Our FAQs are designed to provide quick and clear answers to your most common questions. If you don’t find what you’re looking for, our team of experts are ready to assist you. Simply click below to get in touch.
Which quality standards do you employ?
We are renowned for the quality of our products using only the finest, traceable materials, offering proven capability to fabricate roll over protection in line with various industry standards. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.
What are your roll cages made of?
The majority of Safety Devices roll cages are manufactured from E355+N Cold Drawn Seamless Carbon Steel. On a number of our internationally homologated weld in roll cages, we also offer T45 as an alternative material. More exotic materials (Chromoly, 15CDV6, Titanium) can also be used in some applications providing regulations allow, however the material costs of these can be significantly higher than E355+N or T45.
What is a roll cage or ROPS?
A roll cage or ROPS (Roll Over Protection System) is an internal or external structure installed on a vehicle, designed to protect vehicle occupants by preserving survival space during a rollover incident.
Can I buy products directly from Safety Devices?
Yes, well sell directly to companies and other organisations within the Automotive, Fleet, Construction and Military sectors.
What vehicles can you provide ROPS for?
We can provide ROPS for most military light vehicles, as well as some larger platforms.
Speak to an Expert
For further information on our products and services, please use the contact details below, or submit an enquiry through the online form, and our dedicated team will be on hand to assist you.
Phone+44 (0)1638 713 606
Opening Hours09:00 – 17:00
Monday – Friday
Holborn Ave
Mildenhall
Suffolk
IP28 7AN
United Kingdom
File Transfer
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