Expedition
Design Services
From initial concept through to detailed design, our proven expertise and diverse resources can provide a one-stop solution for all your design requirements.
We provide solutions for some of the world’s largest companies
In-house Design
Safety Devices’ in-house design team consists of multiple permanent stations equipped with advanced computer-aided design and manufacturing software (CAD/CAM), including SolidWorks, TubeWorks and PowerInspect. We support our customers in formulating comprehensive design briefs through careful research, identifying specific requirements and conducting feasibility assessments. This iterative design process can include:
- Concept Generation
- Preliminary Design
- Detailed Design
- Production Implementation
Our skilled and knowledgeable engineers routinely create, develop and optimise products accurately, providing our clients with access to a wealth of design techniques. Through 3D modelling, comprehensive measurement, assembly design, evaluation, data extraction and inspection we ensure the development of optimised products that meet our client’s needs.
Reverse Engineering
Product application, functionality and underlying principles are key considerations when undertaking reverse engineering. Through detailed analysis and evaluation of an existing component, we can expertly isolate individual manufacturing processes to establish key characteristics, enabling us to replicate or further enhance products.
Whether you are trying to emulate an original design for production, source a discontinued part or find a replacement for an obsolete OEM product (original equipment manufacturer), our designers are well versed in providing competent analysis and solutions.
Design for Manufacture
From the earliest stages of product design, we combine advanced software systems with our extensive knowledge to optimise manufacturing efficiency, through intuitive design and reduced complexity. Our ability to effectively understand different manufacturing techniques, materials and their limitations enables us to consider various design factors such as:
- Tolerance Definition
- Optimised Material Selection
- Compensations for Weld Distortion and Shrinkage
- Springback Allowance
- Fixture and Tooling Suitability
- Assembly Considerations
Our design for manufacture service encompasses all these elements to accelerate product manufacture, lower production costs and enhance overall quality for our customers.
Safety Devices is the world’s largest, most trusted and experienced roll-over protection designers and manufacturers with over 50 years of experience.
50+ Years
With over 50 years of experience, we blend cutting edge engineering with a rich heritage. Setting the standard for safety with a legacy that began in the mid-1960s, when John Aley of Aley Bars introduced the first roll cages to European motorsport.
Worldwide solutions
From high-octane motorsport to rugged expedition vehicles, essential fleet operations, dynamic construction sites and specialised military requirements, we offer products and engineering solutions for multiple industries across the world.
Largest product range
Universally accepted as the leading manufacturer of roll cages, we offer a growing range of roll over protection solutions for more than 2,500 vehicles. We also offer a specialist range of roof racks, vehicle bumpers, racing harnesses and more through our accessories shop and trusted dealers.
Design Excellence
Our wealth of knowledge, experience and knowhow result in roll over protection systems designed to the highest standard. Enhancing both safety and performance with our modern design principles and rigorous engineering, frequently tested by our customers in real world incidents.
Quality assurance
We are renowned for the quality of our products using only the finest, traceable materials, and offer proven capability and resources to fabricate roll over protection solutions and accessories. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.
Advice & After Sales
Committed to providing expert advice at every stage, we pride ourselves on our exceptional customer service and continued after sales support.
FAQs
Find The Answers You Need – Our FAQs are designed to provide quick and clear answers to your most common questions. If you don’t find what you’re looking for, our team of experts are ready to assist you. Simply click below to get in touch.
Who should I contact if I am unsure about suitability or installation?
If you have any questions regarding compatibility, condition or installation please contact us before purchasing or fitting the product.
Where can I find fitting instructions and technical data for my product?
The QR code provided on the product disclaimer notice will link to the relevant fitting instructions, technical information and accessories. These resources can also be found on the individual product listing and should be reviewed before installation.
Can I request a replacement disclaimer notice?
If the original disclaimer notice is missing or damaged, please contact us so we can provide the correct documentation for your product.
What happens if I install a product without visiting the link on the disclaimer notice?
Installing or modifying a product without the correct information may result in incorrect fitment, loss of homologation status, compromised safety performance or void warranty.
Do I need the disclaimer notice if the product is second hand?
Yes. Second‑hand equipment must not be installed without reviewing the QR code link on the notice. It provides the correct specifications and fitment details needed to confirm suitability and safety.
Speak to an Expert
For further information on our products and services, please use the contact details below, or submit an enquiry through the online form, and our dedicated team will be on hand to assist you.
Phone+44 (0)1638 713 606
Opening Hours09:00 – 17:00
Monday – Friday
Holborn Ave
Mildenhall
Suffolk
IP28 7AN
United Kingdom
File Transfer
If you need to send large files with your enquiry, please use the button below to access WeTransfer. Here you can easily upload files to send along with your message, enabling us to assist you further.
