Analysis & Physical Testing
Offering rigorous analysis and comprehensive physical testing to deliver quality products and services.
We provide solutions for some of the world’s largest companies
Finite Element Analysis
Alongside our wealth of experience, we routinely perform in-depth analysis utilising powerful LS-DYNA and Genesis software. This service allows us to deliver rapid and dynamic analyses, leading to a more refined, proven, and optimised solution.
Our complex analysis can include:
- Stress/Fatigue Analysis
- Kinematic Analysis
- Static & Dynamic Simulations
- Roll Over & Falling Object Protection Systems (ROPS/FOPS) Deformation
- Seatbelt Anchorage Testing
- Durability Assessment
- Frontal Impact/Crash Testing
Our expertise in FEA ensures appropriate boundary conditions, mesh density and considered use of beam versus shell elements, to provide the optimum balance between efficiency and accuracy. Having conducted numerous physical tests over the years, our analysis incorporates an extensive calibrated material library to establish correlation with physical material behaviour.
Physical Testing
Our physical verification processes include extensive destructive testing, subjecting our designs to extreme conditions in order to validate prior analyses and ensure optimal safety and performance.
We have supported various projects through facilitating:
● Frontal Impact Testing
● Seatbelt Anchorage Testing
● Dynamic Roll Over Testing
● Static Roof Crush Testing
● Durability Testing (incl. battlefield mission)
● Falling Object (FOPS) Testing
Testing Standards
Renowned for our extensive expertise in industry specific and international standards, we are committed to ensuring compliance with the latest regulations including:
• Motorsport ROPS (Roll Over Protection Systems) Regulations e.g. FIA, Motorsport UK
• Industrial ROPS Standards e.g. ISO3471, ISO8082
• Industrial FOPS (Falling Object Protective Systems) Standards e.g. ISO3449
• International Oil, Gas & Mining Regulations e.g. BP, Shell, ADNOC
• International Military Standards e.g. Def Stan, MIL-STD, DEF(AUST)
• International Automotive Standards e.g. UNECE, FMVSS, EEC, NHTSA Regulations
Our experience allows us to confidently help our clients navigate the relevant testing procedures, resulting in high quality solutions tailored to meet specific needs.
Safety Devices is the world’s largest, most trusted and experienced roll-over protection designers and manufacturers with over 50 years of experience.
50+ Years
With over 50 years of experience, we blend cutting edge engineering with a rich heritage. Setting the standard for safety with a legacy that began in the mid-1960s, when John Aley of Aley Bars introduced the first roll cages to European motorsport.
Worldwide solutions
From high-octane motorsport to rugged expedition vehicles, essential fleet operations, dynamic construction sites and specialised military requirements, we offer products and engineering solutions for multiple industries across the world.
Largest product range
Universally accepted as the leading manufacturer of roll cages, we offer a growing range of roll over protection solutions for more than 2,500 vehicles. We also offer a specialist range of roof racks, vehicle bumpers, racing harnesses and more through our accessories shop and trusted dealers.
Design Excellence
Our wealth of knowledge, experience and knowhow result in roll over protection systems designed to the highest standard. Enhancing both safety and performance with our modern design principles and rigorous engineering, frequently tested by our customers in real world incidents.
Quality assurance
We are renowned for the quality of our products using only the finest, traceable materials, and offer proven capability and resources to fabricate roll over protection solutions and accessories. To ensure that our products meet the highest standards for a wide range of project needs, Safety Devices are ISO9001 certified.
Advice & After Sales
Committed to providing expert advice at every stage, we pride ourselves on our exceptional customer service and continued after sales support.
FAQs
Find The Answers You Need – Our FAQs are designed to provide quick and clear answers to your most common questions. If you don’t find what you’re looking for, our team of experts are ready to assist you. Simply click below to get in touch.
I’ve bought a second-hand Safety Devices product. Can you tell me more about it or confirm if it’s suitable for my vehicle?
It is important to ensure that any second‑hand products are genuine and complete, as well appropriate for your specific vehicle and requirements. Specifications can vary between models, production batches and homologation periods, so we always recommend checking with us directly.
If you’ve purchased a second‑hand Safety Devices product, please contact our team so we can help advise on identification, compatibility, missing components and whether additional parts or documentation are required.
For accurate guidance and peace of mind, please get in touch with us before fitting or modifying any second-hand Safety Devices products.
Do you have any technical drawings or data of the roll cage I want?
You can find detailed images and assembly drawings available on many of our product listings. If you require any additional information, please contact our sales team who may be able to assist you further.
Do Safety Devices offer roll cage installation?
Yes, we do offer on-site roll cage installations, however these are dependent on our workshop availability. For a quotation, please contact our sales team who can assist your further.
Who can I contact for technical advice on your products?
If you require technical support with any of our products, please contact our sales team who will be able to assist you further.
Can I install my own roll cage?
All of our roll cages come with detailed fitting instructions, however this is a very complicated process that involves specific vehicle modifications including welding, cutting and drilling. Therefore we recommend that all cages are installed by professional or experienced personnel.
Some of our roll cages also require Safety Devices approval or installation in order to achieve homologation status. Therefore we recommend checking the roll cage product listings and our roll cage disclaimers for further details prior to purchase.
Speak to an Expert
For further information on our products and services, please use the contact details below, or submit an enquiry through the online form, and our dedicated team will be on hand to assist you.
Phone+44 (0)1638 713 606
Opening Hours09:00 – 17:00
Monday – Friday
Holborn Ave
Mildenhall
Suffolk
IP28 7AN
United Kingdom
File Transfer
If you need to send large files with your enquiry, please use the button below to access WeTransfer. Here you can easily upload files to send along with your message, enabling us to assist you further.
